AUTOOL AUTOOL CT160

AUTOOL CT160 Упутство за употребу чистача и тестера убризгавача горива

Model: AUTOOL CT160 | Brand: AUTOOL

1. Увод

The AUTOOL CT160 is an advanced automotive fuel injector cleaner and tester designed for both automotive and motorcycle fuel injectors. This device integrates ultrasonic cleaning technology with microcomputer-controlled oil pressure for stable and precise testing. It supports simultaneous cleaning and testing of up to four fuel injectors, simulating various engine working conditions to accurately diagnose and clean injectors. Its compact design and ease of use make it suitable for small to medium-sized repair shops and DIY enthusiasts.

AUTOOL CT160 Fuel Injector Cleaner and Tester machine with various accessories.

Figure 1: AUTOOL CT160 Main Unit and Included Accessories.

2. Безбедносне информације

Увек се придржавајте следећих мера предострожности како бисте спречили повреде или оштећење опреме:

  • Operate the device in a well-ventilated area to avoid inhaling fumes from cleaning and testing fluids.
  • Носите одговарајућу личну заштитну опрему (ЛЗО), укључујући заштитне наочаре и рукавице отпорне на хемикалије.
  • Ensure the power supply matches the device's requirements (220V).
  • Do not use corrosive or flammable liquids other than recommended professional cleaning and testing fluids. Medical alcohol (75%+) can be used as an alternative if professional fluids are unavailable, but with caution.
  • Keep the device away from open flames, sparks, and heat sources.
  • Не растављајте нити модификујте уређај. Сво сервисирање препустите квалификованом особљу.
  • Ensure all connections are secure before operation to prevent leaks.
  • Држите децу и неовлашћена лица даље од радног простора.

3. Производ је готовview и компоненте

The AUTOOL CT160 unit comprises a main body with an integrated ultrasonic cleaning bath and a test bench for injectors. It features a control panel for selecting functions and adjusting parameters.

Детаљно view of the AUTOOL CT160 control panel with function menu and pressure regulation.

Figure 2: Control Panel and Key Areas of the CT160.

Укључена додатна опрема:

  • 1 * AUTOOL CT160 Fuel Injector Cleaner Tester Main Unit
  • 1 * Funnel (for adding test fluid)
  • 1 * Ultrasonic cleaning bracket (for placing injectors during cleaning)
  • 1 * Micro seals (for auxiliary installation of special fuel injectors)
  • 2 * Drain valves (for draining cleaning and test fluid)
  • 1 * Locking rods (for fixing the oil separator)
  • 1 * Locking nut (for fixing the oil separator)
  • 1 * Extended plug (used to block holes on the oil separator)
  • 4 * Upper inlet connectors (various sizes: φ9.8mm/φ11mm/φ10.6mm/φ10.5mm/φ13.5mm, for connecting injector top to oil separator hole)
  • 3 * Plugs for oil separator (used to block holes on the oil separator)
  • 1 * Drive signal line (used to transmit pulse signal, connect to injector signal input pin)
  • 4 * Adapter cables (for transferring pulse signal line connector, instead of connecting injector signal input pin directly)
  • 1 * Oil Separator (distribution device for pressurized test fluid output to injectors)
  • 1 * Power cable (for connecting power)
  • 1 * Seal kit (for sealing fuel injector and oil separator junction)
  • 1 * User Manual (instructions)

4. Подешавање

Follow these steps for initial setup of your AUTOOL CT160:

  1. Распакивање: Carefully remove all components from the packaging and verify against the included accessories list.
  2. Пласман: Place the main unit on a stable, level surface in a well-ventilated area.
  3. Прикључак за напајање: Connect the power cable to the unit and then to a suitable 220V power outlet. Ensure the power switch is in the OFF position before connecting.
  4. Fluid Preparation:
    • Течност за чишћење: Pour professional ultrasonic cleaning fluid into the ultrasonic bath. Ensure the fluid level is sufficient to cover the injector nozzles during cleaning.
    • Test Fluid: Pour professional test fluid into the test fluid reservoir. Use the provided funnel to avoid spills.
  5. Уградња инјектора: Install the appropriate upper inlet connectors and secure the oil separator. Mount the injectors onto the test bench, ensuring they are properly sealed with the provided O-rings and the locking rods.
The ultrasonic cleaning bath with fluid being heated to 45°C.

Figure 3: Fluid Heating Capability for Enhanced Cleaning.

Close-up of the drain valve for easy recovery of used cleaning and test fluids.

Figure 4: Drain Valve for Fluid Management.

5. Упутство за употребу

The AUTOOL CT160 offers various functions for comprehensive injector maintenance. Ensure the unit is properly set up and fluids are at appropriate levels before beginning any operation.

5.1. Ултразвучно чишћење

Ultrasonic cleaning uses high-frequency sound waves to agitate the cleaning fluid, effectively removing carbon deposits and impurities from the injectors.

  1. Place the injectors into the ultrasonic cleaning bath using the provided bracket. Ensure the nozzles are submerged in the cleaning fluid.
  2. Select the "Ultrasonic Cleaning" function on the control panel.
  3. Set the desired cleaning time. The unit can heat the cleaning fluid to 45°C for improved cleaning efficiency.
  4. Start the cleaning process. The unit will send pulse signals to the injectors during cleaning to facilitate the removal of internal deposits.
  5. Once cleaning is complete, remove the injectors and inspect them.
Four fuel injectors undergoing ultrasonic cleaning in the bath.

Figure 5: Ultrasonic Cleaning in Progress.

5.2. Injector Testing Functions

The CT160 simulates various engine conditions to test injector performance. Ensure injectors are securely mounted on the test bench and connected to the oil separator.

The control panel of the AUTOOL CT160 showing the functions menu.

Figure 6: Control Panel with Function Menu.

Available tests include:

  • Idle Test (0-20 ms): Simulates engine idling conditions to test injector status.
  • Medium Speed Test (0-7.5 ms): Simulates engine operation at medium speed.
  • High Speed Test (0-4 ms): Simulates engine high-speed performance.
  • Тест убрзања: Simulates car acceleration conditions.
  • Shift Speed Test: Simulates car gear shift conditions.
  • Тест цурења: Checks the sealing integrity of the fuel injector.
  • Idle Spray Test: Observes injector spray performance at idle.
  • Medium Speed Spray Test: Observes injector spray performance at medium speed.
  • High Speed Spray Test: Observes injector spray performance at high speed.
  • Unit Info: Displays product number and manufacturing date.
  1. Изаберите жељену функцију тестирања из менија.
  2. Adjust parameters such as pulse width and injection times as needed using the control panel.
  3. Start the test. Observe the spray pattern, uniformity, and leakage in the graduated cylinders.
  4. Compare the results with expected values to diagnose injector performance.
Fuel injectors being tested on the AUTOOL CT160, showing fluid levels in the graduated cylinders.

Figure 7: Fuel Injector Testing in Progress.

6. Одржавање

Proper maintenance ensures the longevity and accurate performance of your AUTOOL CT160.

  • Fluid Management: After each use, especially after cleaning, drain the used cleaning and test fluids using the drain valves (refer to Figure 4). Dispose of fluids according to local environmental regulations.
  • Чишћење јединице: Обришите спољашњост уређаја меком крпомamp крпом. Избегавајте употребу абразивних средстава за чишћење или растварача који би могли оштетити завршну обраду или електронске компоненте.
  • Injector Adapters and Seals: Regularly inspect injector adapters and seals for wear and tear. Replace them as needed to ensure proper sealing and prevent leaks during operation.
  • Складиштење: When not in use, store the unit in a clean, dry environment, away from direct sunlight and extreme temperatures.

КСНУМКС. Решавање проблема

This section provides solutions to common issues you might encounter with your AUTOOL CT160.

ПроблемМогући узрокРешење
Јединица се не укључује.Power cable not connected; Power switch off; No power from outlet.Ensure power cable is securely connected; Turn power switch ON; Check power outlet with another device.
No fluid flow during testing.Insufficient test fluid; Clogged filter; Pump malfunction.Add more test fluid; Clean or replace filter; Contact customer support if pump is faulty.
Fluid leakage from injectors.Improperly installed injectors; Worn O-rings/seals; Loose connections.Reinstall injectors securely; Replace worn O-rings/seals; Tighten all connections.
Недоследан образац прскања.Injector still dirty; Damaged injector; Incorrect test parameters.Perform additional ultrasonic cleaning cycles; Injector may need replacement; Verify test parameters are set correctly.

8. Спецификације

Technical specifications for the AUTOOL CT160 Fuel Injector Cleaner & Tester:

ПараметарВалуе
Повер Суппли220В ± 10%
ФреквенцијаКСНУМКСХз / КСНУМКСХз
Релативна влажност<85%
Температура околине0°Ц ~ 40°Ц
Спољна јачина магнетног поља<400А/м
РПМ Ранге0 ~ 7500 r/min
ПВМ пулсна ширина0 ~ 20.0 ms (step 0.1 ms)
Подешавање радног времена0 ~ 10 мин
Учесталост чишћења28 кХз
Запремина цилиндра100 мл
Времена убризгавања0 ~ 9900 times (step 100 ms)
Системски притисакКСНУМКС ~ КСНУМКС МПа
Снага ултразвучног чишћења70 В
Димензије главне јединице292 к 260 к 273 мм
Димензије амбалаже340 к 295 к 360 мм
Тежина артикла7.75 килограма
A table displaying the technical specifications of the AUTOOL CT160.

Слика 8: Детаљне техничке спецификације.

9. Гаранција и подршка

AUTOOL is committed to providing high-quality products and excellent customer service.

Информације о гаранцији:

The AUTOOL CT160 comes with a трогодишња гаранција from the date of purchase. During this period, AUTOOL commits to replacing parts free of charge for any manufacturing defects or malfunctions under normal use. This warranty does not cover damage caused by misuse, accident, unauthorized modification, or improper maintenance.

Корисничка подршка:

For technical assistance, troubleshooting, or warranty claims, please contact AUTOOL customer support. Refer to the contact information provided on the product packaging or the official AUTOOL website. Please have your product model number and purchase date ready when contacting support.

AUTOOL brand story image showing commitment to quality and customer support.

Figure 9: AUTOOL's Commitment to Quality and Support.

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