Suzuki LS650 Savage / Boulevard S40 Motorcycle Service Manual (1986-2019)

1. Увод

This service manual provides detailed, step-by-step instructions for servicing and rebuilding the Suzuki LS650 Savage and Boulevard S40 motorcycles produced from 1986 to 2019. It includes comprehensive information, black and white photographs, and specifications to assist with various maintenance and repair procedures.

Image 1.1: Front cover of the service manual, displaying the title and motorcycle models covered.

2. Опште информације

This section covers essential preliminary information for using the manual and working on the motorcycle.

• Брза референца: Essential data and common procedures.
• Special Materials: Information on required lubricants, sealants, and other consumables.
• Специјални алати: Details on specialized tools necessary for specific tasks.
• Спецификације: Comprehensive technical specifications for various components.
• Спецификације обртног момента: Critical torque values for fasteners throughout the motorcycle.
• Решавање проблема: General diagnostic procedures for common issues.
• Локација VIN-а и броја мотора: Guidance on locating identification numbers.

3. Периодично одржавање

Regular maintenance is crucial for the longevity and performance of your Suzuki LS650 Savage / Boulevard S40. This section outlines routine service tasks.

• Сервис ваздушних филтера
• Automatic Decompression Cable Adjustment
• Brake Fluid Inspection and Replacement
• Инспекција кочница
• Подешавање кабла квачила
• Провера компресије
• Drive Belt Inspection
• Подешавање броја обртаја мотора у празном ходу
• Замена уља и филтера
• Табела периодичног одржавања
• Spark Plug Inspection and Replacement
• Steering and Suspension Inspection
• Подешавање слободног хода гаса
• Tire Inspection and Pressure Check
• Подешавање зазора вентила

4. Спољне компоненте

This section details the removal, installation, and maintenance of various external parts of the motorcycle.

• Фоот Пегс
• Фронт Фендер
• Резервоар за гориво
• Хандлебарс
• Headlight Housing
• Инструменти
• Задњи бокобран
• Сеат
• Сиде Цоверс

5. Систем горива

Instructions for servicing the carburetor and related fuel system components.

• Склоп карбуратора
• Растављање карбуратора
• Инсталација карбуратора
• Уклањање карбуратора

6. Мотор

Detailed procedures for engine repair, disassembly, and reassembly.

• Cam Chain Service
• Camshaft Installation
• Уклањање брегасте осовине
• Clutch Service
• Лежајеви картера
• Crankcase Disassembly
• Crankcase Reassembly
• Crankshaft Service
• Поклопац главе мотора
• Cylinder Head Installation
• Cylinder Head Removal
• Инсталација мотора
• Уклањање мотора
• Gearshift Mechanism
• Компоненте мотора са леве стране
• Oil Pump Service
• Piston and Cylinder Service
• Right Side Engine Components
• Rocker Arms
• Склоп преноса
• Transmission Disassembly
• Transmission Shafts
• Valves Service

7. Final Drive

Maintenance and service procedures for the final drive system.

• Drive Belt Inspection and Replacement
• Front Pulley Service
• Rear Pulley Service

8. Exhaust System

Instructions for the removal and installation of the exhaust system.

• Издувна инсталација
• Уклањање издувних гасова

9. Кочнице

Service procedures for both front and rear braking systems.

Предње кочнице

• Brake Caliper Service
• Front Brake Rotor Inspection and Replacement
• Master Cylinder Service

Реар Бракес

• Brake Rod and Pedal Adjustment
• Drum Brake Service

10. Суспензија

Maintenance and repair of the motorcycle's suspension components.

Предње вешање

• Fork Disassembly
• Fork Installation
• Fork Reassembly
• Форк Ремовал

Реар Суспенсион

• Shock Absorbers Service
• Swing Arm Service

11. Управљање

Procedures for steering system maintenance and repair.

• Steering Bearing Replacement
• Инсталација управљача
• Уклањање управљача

12. Точкови

Service and inspection of the motorcycle's wheels and related components.

• Замена лежајева
• Front Wheel Service
• Rear Wheel Service
• Wheel and Axle Inspection

13. Електрични систем

Detailed information on the electrical components and wiring.

• Одржавање батерије
• Charging System Diagnostics
• Fuse Locations and Replacement
• Headlight Service
• Систем паљења
• Starter Motor Service
• Стартер Систем
• Switches (Handlebar, Ignition, etc.)
• Tail and Brake Light Service
• Turn Signals Service
• Дијаграми ожичења

14. Решавање уобичајених проблема

This section addresses frequently reported problems with the Suzuki LS650 Savage / Boulevard S40, providing guidance for diagnosis.

• Проблеми са карбуратором: Problems related to fuel delivery and engine performance.
• Електрични систем: Diagnostics for electrical malfunctions.
• Rust and Corrosion: Prevention and treatment of rust.
• Starter Clutch Noise: Identifying and addressing unusual noises from the starter.
• цурење уља: Locating and repairing oil leaks.
• Вибрација: Diagnosing sources of excessive vibration.
• Rear Shock Absorbers: Issues related to rear suspension performance.

Regular maintenance and prompt attention to any emerging issues are key to a positive ownership experience for your Suzuki LS650 Savage / Boulevard S40.

Image 14.1: Back cover of the service manual, including ISBN and barcode information.

15. Спецификације

Key technical specifications for the Suzuki LS650 Savage / Boulevard S40 service manual.

16. Гаранција и подршка

Information regarding warranty and support for this service manual is not explicitly provided. For inquiries regarding the content or specific procedures, please refer to the publisher, Cyclepedia Press LLC, or consult an authorized Suzuki service center.