ChongXiao WXGN301 Brushless Controller and LCD Display User Manual

Производ је завршенview

This manual provides detailed instructions for the installation, operation, and maintenance of your ChongXiao WXGN301 Brushless Controller and accompanying LCD Display. This system is designed for electric bikes and e-scooters, supporting universal voltage ranges from 36V to 72V and power outputs from 500W to 1000W.

Слика 1: The ChongXiao WXGN301 Brushless Controller and LCD Display kit, including the controller unit, LCD display, and various wiring harnesses.

Инсталација и ожичење

Careful wiring is essential for proper function and safety. Follow these steps for connecting the controller and LCD display.

Controller Wiring Connections

Слика 2: Детаљно view of the controller's wiring harness with numbered labels indicating each connection point.

1. Phase Line Connection: Connect the motor's phase lines to the controller's phase lines, matching colors (e.g., green to green, blue to blue, yellow to yellow).
2. Hall Line Connection: Connect the motor's Hall sensor lines to the controller's Hall lines, matching colors. Ensure your motor has 5 Hall wires.
3. Повезивање батерије: Connect the battery lines. The red wire is for battery positive (+), and the black wire is for battery negative (-). Ensure correct polarity.
4. LCD Line and Ignition Switch: Connect the controller's LCD line. If your throttle does not have an ignition switch, the two ignition wires on the controller must be shorted together to power on the system.
5. Intelligent Recognition (Self-Learning):
   • Искључите струју.
   • Connect the two intelligent recognition lines together.
   • Turn on the power. The wheel will rotate forward or reverse.
   • If the wheel rotates forward, separate the intelligent recognition lines.
   • If the wheel rotates in reverse, separate the intelligent recognition lines, then connect them together again. If the wheel now rotates forward, separate the intelligent recognition lines.
   • This function allows the controller to automatically identify the battery voltage and motor rotation direction.
   • Напомена: When using the throttle, the intelligent recognition lines must be separated.
6. Остале везе: Connect other functions as needed, such as high-level brake, brake light power, throttle handle, reverse gear, low brake, linear brake (thumb brake), PAS, headlight/taillight power, and regenerative brake. Refer to Figure 2 for connection points.

Слика 3: Examples of specific connectors for the LCD display, light power, and speed control handle.

Упутство за употребу

ЛЦД екран прекоview (WXGN301)

The LCD display communicates with the controller using the UART protocol. It provides real-time riding data and allows for parameter adjustments.

Слика 4: The WXGN301 LCD Display and its integrated control buttons.

LCD 5-Wire Interface

• црвено: Кабл за напајање мерача
• плава: Жица за контролу снаге контролера
• црна: Instrument ground wire
• зелено: Линија за пријем података бројила
• Жута: Data transmission line of the meter

Дугме Увод

The display features an 'M' (Mode/Power) button, an 'Up' button, and a 'Down' button. Operations are categorized into short press, long press, and combination long press.

• Кратки притисак: Used for quick actions (e.g., changing assist/speed gear, switching display data).
• Single Button Long Press: Used for mode or state switching (e.g., turning display on/off).
• Combination Key Long Press: Used for parameter settings to prevent accidental changes.

Специфичне операције

1. Укључивање/искључивање: Long press the 'M' (power) button to turn the display on or off.
2. Промените режиме приказа: After the display is on, short press the 'M' button to cycle through different display data (e.g., ODO, Trip, Voltagи).
3. Modify Assist Ratio/Electric Gear:
   • Short press the 'Up' button to increase the assist level.
   • Short press the 'Down' button to decrease the assist level.
4. Switch Speed Display Mode: Long press the 'M' and 'Up' buttons simultaneously to switch between different speed display modes (e.g., average speed, max speed).
5. Turn On/Off Headlights: Long press the 'Up' button to toggle the headlights on or off.

Parameter Settings (P01-P18)

To enter the parameter setting interface, press and hold the 'Up' and 'Down' buttons simultaneously. Use the 'Up' or 'Down' buttons to adjust values. Short press the 'M' button to move to the next parameter. To exit and save, long press 'Up' and 'Down' simultaneously, or the system will auto-save and exit after 10 seconds of inactivity.

Напомена: Due to potential production batch differences, some parameters may vary slightly from this description but will not affect general usage.

Решавање проблема

The LCD display can show error codes to indicate system issues. Refer to the table below for common error codes and their potential solutions.

Спецификације производа

Спецификације контролера

• Волtage: 36V / 48V / 52V / 60V / 72V (Universal)
• тренутно: 26А - 33А
• Number of Transistors: 12
• Називна снага: 500W - 1000W (Compatible)
• Материјал: Алуминијумска легура цasinг за одвођење топлоте
• Сигурносне карактеристике: Уграђени оверволtagе/ундерволtage protection, overheating protection, short circuit protection, anti-runaway function.

Слика 5: Controller label detailing voltage and current, and physical dimensions.

LCD Display Specifications (WXGN301)

• Воркинг Волtage: 36V, 48V, 52V, 60V, 72V (Default: 36V, user adjustable)
• Комуникациони протокол: УАРТ
• Димензије: Приближно 110 мм (дужина) x 60 мм (ширина)
• Карактеристике: High-definition display, real-time speed, battery level, mileage, fault codes, night backlight function.

Слика 6: The WXGN301 LCD Display showing its approximate dimensions.

Опште информације о производу

• Укључене компоненте: 1x Brushless Controller, 1x LCD Display
• Боја: Red (Controller casing)
• Тежина артикла: Отприлике 862 г
• Произвођач: Jiangsu Wuxi Bull Technology Co. Ltd

Одржавање

To ensure the longevity and optimal performance of your controller and display, follow these general maintenance guidelines:

• Чишћење: Regularly wipe the controller and display with a soft, dry cloth. Avoid using harsh chemicals or excessive moisture.
• инспекција: Periodically check all wiring connections for looseness or damage. Ensure the controller is securely mounted.
• Заштита животне средине: Protect the components from extreme temperatures, direct sunlight, and heavy rain. While the controller has an aluminum alloy casing for heat dissipation, prolonged exposure to harsh conditions can affect performance.

Гаранција и подршка

For warranty information or technical support, please refer to the documentation provided at the point of purchase or contact your retailer. Keep your purchase receipt as proof of purchase.