1. Увод
This manual provides comprehensive instructions for the installation, operation, maintenance, and troubleshooting of the Kinco FD and FD5 Series AC Servo Drives. These high-performance servo drives are designed for precise motion control in various industrial automation applications, offering a power range from 200W to 3KW and supporting multiple communication protocols.
Kinco FDSP Servo Drive
2. Безбедносне информације
Always prioritize safety during installation, operation, and maintenance. Improper handling of electrical equipment can lead to serious injury or damage. Please observe the following general safety guidelines:
- Уверите се да је напајање искључено пре него што извршите било какво ожичење или одржавање.
- Само квалификовано особље треба да инсталира, користи и одржава ову опрему.
- Verify correct wiring and grounding to prevent electrical shock and ensure proper functionality.
- Avoid touching internal components when the drive is powered or recently powered, as residual voltagе може бити присутан.
- Operate the drive within its specified voltagе и ограничења струје.
For detailed safety instructions and warnings, please refer to the complete user manual PDF provided by Kinco. A link to the official documentation is available in the 'User Tips' section of this manual.
3. Производ је готовview и карактеристике
The Kinco FD/FD5 series servo drives are engineered for high performance and reliability. Key features include:
- Компактна структура: Space-saving design for efficient cabinet integration.
- Напредни софтвер: Utilizes powerful Kinco software for optimized performance.
- Робусна заштита: Excellent suppression and fault protection functions ensure stable operation.
- Висок квалитет: Built with high-quality components for durability and reliability.
- Нотцх филтер: Integrated notch filter for effective vibration suppression.
- Easy Tune & Self-Tuning: Optimized for easy tuning and online self-tuning capabilities.
- High-Precision Encoder Support: Adaptable to high-precision encoder applications for enhanced accuracy.
- S-Curve Control: Provides smooth acceleration and deceleration profiles.
- Real-time Synchronization: Improves production efficiency and precision in multi-axis synchronized control systems.
- Multi-Bus Communication: Supports various industrial communication protocols including MODBUS, CANopen, EtherCAT, and Profinet.
FD5 Series Servo Drive Key Features
4. Спецификације
4.1. Drive List
The FD5 series servo drives are available in various models with different power ratings and control modes:
| Сериес | Модел | Снага (В) | Суппли волtage | Max. continuous output current (rms) (A) | Peak current (A) | Контролни режим |
|---|---|---|---|---|---|---|
| ФД5 серија | FD425-LA-000, FD425-CA-000, FD425-EA-000, FD425-PA-000, FD425-LF-000, FD425-CF-000, FD425-EF-000, FD425-PF-000 | 200/400 | АЦ220В | 3.9 | 18 | RS485, CANopen, EtherCAT, Profinet |
| FD435-LA-000, FD435-CA-000, FD435-EA-000, FD435-PA-000 | 750/1000 | 5 | 18 | RS485, CANopen, EtherCAT, Profinet | ||
| FD625-LA-000, FD625-CA-000, FD625-EA-000, FD625-PA-000 | 1500/2000 | 10 | 27.5 | RS485, CANopen, EtherCAT, Profinet | ||
| FD625-LA-000, FD625-CA-000, FD625-EA-000, FD625-PA-000 | 1500/2000/3000 | АЦ380В | 7 | 25 | RS485, CANopen, EtherCAT, Profinet |
FD5 Series Drive List
4.2. Motor Model List
The FD5 series servo drives are compatible with SMC series motors. Below is a summary of motor specifications:
| Сериес | Спецификација модела | Називни ватtage Pn(W) | Rated torque Tn(Nm) | Rated speed n(rpm) | Rated current In(A) | Пречник осовине (мм) | Fuselage length (mm) |
|---|---|---|---|---|---|---|---|
| SMC Series 60 Flange | SMC60S-0020-30M K-5LSU | 200 | 0.64 | 3000 | 1.6 | 14 | 67.5±1.5 |
| SMC60S-0040-30M K-5LSU | 400 | 1.27 | 3000 | 2.6 | 14 | 85.5±1.5 | |
| SMC60S-0075-30M K-5LSU | 750 | 2.39 | 3000 | 4.6 | 19 | 92.5±1.5 |
SMC Series Motor Model List (Partial)
4.3. Drive and Motor/Cable Naming Rules
Understanding the naming conventions for drives, motors, and cables is crucial for proper selection and configuration. The naming rules provide details on series, voltage, drive current, control type, software version, flange size, inertia type, rated power, rated speed, encoder type, and motor outlet type.
Drive and Motor Naming Rules Example
Cable Naming Rules
5. Подешавање и инсталација
5.1. Упутства за монтирање
The FD/FD5 series servo drives feature a narrow, book-shape design, allowing for flexible mounting options such as rail, vertical, or side mounting. This design helps save up to 20% space compared to previous generations.
- Ensure adequate ventilation: Maintain a minimum of 100mm clearance above and below the drive, and 25mm clearance on the left and right sides for proper heat dissipation.
- Mount on a stable, vibration-free surface.
- Use appropriate fasteners to secure the drive firmly.
5.2. External Wiring Diagram
Correct wiring is essential for the safe and proper operation of the servo drive. Refer to the diagrams below for single-phase AC220V, three-phase AC220V, and three-phase AC380V connections. Always ensure power is disconnected before wiring.
Drive External Wiring Diagram
Key Wiring Points:
- Улазна снага: Connect the appropriate AC power supply (single-phase 220V, three-phase 220V, or three-phase 380V) to the L1, L2, L3 (or L, N for single-phase) terminals.
- Прикључак мотора: Connect the servo motor to the U, V, W terminals.
- Braking Resistor: If an external braking resistor is required, connect it to the RB+ and RB- terminals.
- Контролни сигнали: Connect digital inputs (DI1-DI4), analog inputs (AI), analog outputs (AO), and relay outputs (TA-TB-TC) as per your application requirements.
- Комуникација: Utilize RS485 terminals (A+, B-) for serial communication.
- уземљење: Ensure proper grounding of the drive and motor to the PE terminal.
6. Операција
6.1. Контролни режими
The Kinco FD/FD5 series servo drives support various control modes to suit different application needs:
- V/F Control: Волtage/Frequency control, suitable for general-purpose applications.
- Sensorless Vector Control (SVC): Provides improved speed and torque control without an encoder.
- Closed Loop Vector Control (FVC): Offers high-precision speed and torque control with encoder feedback.
6.2. Keyboard Operation
The drive features an intuitive keyboard for parameter setting, monitoring, and control. The keyboard includes independent keys for various functions and indicator lights to display the drive's status.
Keyboard Operation Panel
Кључне функције:
- МЕНИ: Access the parameter menu.
- ЕНТЕР: Confirm selection or parameter value.
- Стрелице горе/доле: Navigate through menus and adjust parameter values.
- СХИФТ: Shift cursor position or access secondary functions.
- ТРЦАТИ: Start motor operation.
- СТОП/РЕСЕТУЈЕ: Stop motor operation or reset faults.
- ФВД/РЕВ: Toggle forward/reverse direction (if configured).
Индикаторска светла:
- LOC/REM: Indicates local or remote control mode.
- ТРЦАТИ: Illuminates when the drive is running.
- АЛМ: Flashes for faults or self-learning status, off for normal operation.
- Тренутно ограничење: Illuminates when current limiting is active.
6.3. Подешавање параметара
Parameters can be set via the digital keyboard, analog inputs (voltage/current), pulse inputs, or through serial port communication (RS485). Refer to the detailed parameter list in the full PDF manual for specific settings and their functions.
7. Одржавање
Regular maintenance ensures the longevity and optimal performance of your Kinco FD/FD5 series servo drive. Follow these general guidelines:
- Одржавати уредним одржавати чистим: Regularly clean the drive to prevent dust and debris accumulation, especially around cooling fins and ventilation openings.
- Проверите везе: Периодично проверавајте све спојеве ожичења да ли постоје чврстоћа и знаци хабања или корозије.
- Услови животне средине: Уверите се да радно окружење остаје у прописаним опсезима температуре и влажности како бисте спречили оштећења.
- Инспекција вентилатора: Check cooling fans for proper operation and clear any obstructions.
For detailed maintenance schedules and procedures, consult the comprehensive user manual PDF.
КСНУМКС. Решавање проблема
The Kinco FD/FD5 series servo drives incorporate various protection functions to ensure safe operation. If a fault occurs, the drive will typically display an error code or illuminate the fault indicator. Common issues and their potential causes/solutions include:
- Оверволtagе/Ундерволtagе Заштита: Triggered by abnormal input voltage. Check the power supply voltage and ensure it is within the drive's specified range.
- Прекострујна заштита: Occurs when the output current exceeds safe limits, often due to motor overload, short circuits, or incorrect tuning. Check motor load, wiring, and drive parameters.
- Input/Output Phase Loss Protection: Detected if one or more phases of the input or output power are missing. Verify all power connections.
- Заштита од кратког споја: Activated by short circuits in the motor or wiring. Inspect motor and cable integrity.
- Заштита од превисоке температуре: Indicates the drive is overheating. Check ambient temperature, ensure proper ventilation, and clean cooling fins.
- SVC Stall Fault: In SVC mode, this can occur if the motor cannot reach the commanded speed due to excessive load or incorrect parameters.
Always refer to the drive's display for specific error codes and consult the detailed troubleshooting guide in the full PDF manual for comprehensive solutions.
9. Савети корисника
- Download the Full Manual: For detailed technical specifications, wiring diagrams, parameter settings, and advanced troubleshooting, it is highly recommended to download the official user manual in PDF format. You can typically find this on the manufacturer's webсајту или преко датог линка: Kinco FD Series Servo Drive User Manual (PDF).
- Parameter Backup: Utilize the parameter copy function available through the external keyboard to back up your drive's settings. This can save significant time during replacement or if settings are accidentally changed.
- Перформансе монитора: Regularly monitor key parameters like output frequency, voltage, and current to ensure the drive is operating efficiently and to detect potential issues early.
10. Гаранција и подршка
For warranty information, please refer to the official Kinco documentation included with your product or available through the provided PDF manual. For technical support, inquiries about recommended models, or any other questions, please contact the seller, PLC HMI Home Store. They are available to assist with technical details and provide solutions.
